Automated Pipe Handling System

As China's first company that has developed the automated drilling & workover pipe handling system, Jereh has been dedicated to providing safe, efficient and cost-effective drilling and workover solutions for global customers.

Description

Monkey Board Pipe Handling Manipulator (Workover Rig)

⊙Conform to API 4F Specification.

⊙One-key automatic control; multiple interlock ensures safety.

⊙Visualized monitor system manages the whole operation.

⊙Unmanned operation, safe and reliable.

⊙Lightweight and modular design enables high compatibility with the existing monkey board.


Monkey Board Pipe Handling Manipulator (Drilling Rig)

⊙Conform to API 4F Specification.

⊙One-key automatic control; multiple interlock ensures safety.

⊙Visualized monitor system manages the whole operation.

⊙Unmanned operation, safe and reliable.

⊙Capable of being raised, lowered and transported on the rig as whole.

⊙Lightweight and modular design enables high compatibility with the existing monkey board.


Monkey Board Pipe Handling Manipulator (Hanging)

⊙Conform to API 4F Specification.

⊙Available to be raised on the rig as a whole to unnecessitate installation and removal at height.

⊙Manual and automatic control modes can switch at any time; multiple interlock ensures safety.

⊙Excellent capability eliminates the need of the drill floor pipe handling manipulator.

⊙Unmanned operation, safe and reliable.

⊙Visualized monitor system manages the whole operation.

⊙Lightweight and modular design enables interchangeability with the existing monkey board.


Drill Floor Pipe Handling Manipulator (Push-support)

⊙Handle stand by cooperating with the monkey board pipe handling system, reducing labor intensity and guaranteeing operational safety.

⊙Capable of positioning wellhead, mouse hole and setback automatically and memorizing the location during operation.

⊙Manual and automatic control modes can switch at any time; multiple interlock ensures safety.

⊙Quick and convenient rig-up, rig-down and transportation.


Power Catwalk (Drilling Rig)

⊙Automatic transfer of the drilling tools between the ground and floor reduces labor intensity and improves efficiency and safety.

⊙Dual-operation mode enables free switch between manual and automatic operation.

⊙The control system features multiple interlock protection.

⊙Capable of transferring four drill pipes one time.

⊙Highly compatible with the existing rig, reducing the modification cost.


Power Catwalk (Workover Rig)

⊙Automatic transfer of the drilling tools between the ground and floor reduces labor intensity and improves efficiency and safety.

⊙Intelligent electro-hydraulic control system is integrated with the functions of study record, semi-automatic operation and manual operation.

⊙Capable of quickly lifting and lowering drill pipes, improving operational efficiency.

⊙The lifting height and extension range are available to be adjusted as per wellhead height and the well site arrangement.

⊙Optional one-key control helps realize automatic operation, more convenient.

⊙Optional remote control and manual control.


Automated Power Tong (Workover Rig)

⊙Substitute the manual power tong, safer and more efficient.

⊙Automatic control realizes automatic makeup and breakout.

⊙Available for use with the pipe handling manipulators or separately.

⊙Tailored design is available to help customers upgrade the existing power tong to lower the cost.


Automated Workover Pipe Handling System

⊙Height adjustable; platform available to be leveled automatically.

⊙Self-propelled to eliminate the use of a crane.

⊙Available for local control, wired control and wireless control.

⊙Small footprint.

⊙Integrated with pipe measuring system instead of manual measuring.

⊙Efficiency is improved by 10% compared with the manual operation.

Specifications

Monkey Board Pipe Handling Manipulator (Workover Rig)
Applicable Workover Rig XJ900, XJ1100, XJ1350, XJ1600
Type of Manipulator Push-support
Applicable Pipe mm (in) 60-89 (2 3/8-3 1/2)
Stands Dual Joints
Operation Period 35 s (Adjustable)
Max. Capacity N (lb) 800 (180)
Control Automatic & Manual
Drive Electric
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.20%
Rotation Angle -90°- +90°

Monkey Board Pipe Handling Manipulator (Drilling Rig)
Applicable Drilling Rig ZJ20, ZJ30, ZJ40 ZJ50, ZJ70
Type of Manipulator Push-support Push-support
Applicable Pipe mm (in) 114-178 (4 1/2-7) 114-178 (4 1/2-7)
Stands Dual Joints Triple Joints
Operation Period 35 s (Adjustable) 35 s (Adjustable)
Max. Capacity N (lb) 2,000 (450) 6,500 (1,461)
Control Automatic & Manual Automatic & Manual
Drive Electric Electric
Movement Three-axis
(Slide, Rotate & Telescope)
Three-axis
(Slide, Rotate & Telescope)
Position Precision 0.20% 0.20%
Rotation Angle -90°- +90° -90°- +90°

Monkey Board Pipe Handling Manipulator (Hanging)
Applicable Skid Mounted Drilling Rig ZJ30, ZJ40, ZJ50, ZJ70, ZJ90
Type of Manipulator Hanging
Applicable Pipe mm (in) 114-254 (4 1/2-10)
Stands Triple Joints
Operation Period 75 s (Adjustable)
Max. Lifting Capacity N (lb) 68,000 (15,287)
Control Automatic & Manual
Drive Hydraulic
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.50%
Rotation Angle -90°-+90°

Drill Floor Pipe Handling Manipulator (Push-support)
Applicable Workover Rig / Drilling Rig XJ900, XJ1100,XJ1350, XJ1600 ZJ20,ZJ30, ZJ40 ZJ50, ZJ70
Type of Manipulator Push-support Push-support Push-support
Applicable Pipe mm (in) 60-89
(2 3/8-3 1/2)
114-178
(4 1/2-7)
114-254
(4 1/2-10)
Stands Dual Joints Dual Joints Triple Joints
Operation Period 35 s (Adjustable) 35 s (Adjustable) 35 s (Adjustable)
Max. Capacity N (lb) 800 (180) 2,000 (450) 6,500 (1,461)
Control Automatic & Manual Automatic & Manual Automatic & Manual
Drive Electric Electric Electric
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.20% 0.20% 0.20%
Rotation Angle 0°-330° 0°-330° 0°-330°

Power Catwalk (Drilling Rig)
Model JDM340/6
Applicable Pipe Drill Pipe mm (in) 114-140 (4 1/2-5 1/2)
Drill Collar mm (in) ≤178 (7)
Casing mm (in) ≤340 (13 3/8)
Pipe Length m (ft) 8-12 (26-39)
Max. Lifting Capacity kN (lb) 15 (3,300)
Drill Floor Height m (ft) 6 (20)
Operation Mode Wired Control or Wireless Control
Time from Ground to Drill Floor ≤60 s
Time from Drill Floor to Ground ≤50 s
Qty. of Pipe Handled One Time Drill Pipe ≤4
Drill Collar/Casing ≤2

Power Catwalk (Workover Rig)
Model JDM127/4.5
Applicable Pipe Drill Pipe mm (in) 60-127 (2 3/8-5)
Tubing mm (in) 60-127 (2 3/8-5)
Pipe Length m (ft) 9-10 (29.5-33)
Max. Lifting Capacity kN (lb) 5 (1,130)
Drill Floor Height m (ft) 4.5 (15)
Operation Mode Wired Control or Wireless Control
Time from Ground to Drill Floor ≤50 s
Time from Drill Floor to Ground ≤25 s
Qty. of Pipe Handled One Time 1

Automated Power Tong (Workover Rig)
Applicable Tong XQ89/3Y, XQ114/6Y, XQ140/12Y
Max. Torque kN·m (lb·ft) 12 (8,850) 12 (8,850)
Control Automatic & Manual Automatic & Manual
Type Telescopic Rail-type
Movement Three-axis
(Telescope, Lift & Rotate)
Two-axis
(Telescope & Lift)
Drive Hydraulic Electric
Operation Period
(one makeup and breakout)
35 s (Adjustable) 35 s (Adjustable)
Rotation Angle -90°-+90° -
Solutions New / Upgrading New / Upgrading

Automated Workover Pipe Handling System
Model JXJ700YZ
Applicable Tubing mm (in) 60-89 (2 3/8-3 1/2)
Applicable Sucker Rod mm (in) 16-29 (5/8-1 1/8)
Max. Torque kN·m (lb·ft) 3.9 (2,880)
Rated Working Pressure MPa (psi) 10 (1,450)
Rated Load kN (lb) 700 (160,000)
Wellhead Height m (ft) 0.2-1.2 (0.7-4)
Platform Height m (ft) 1.4-2.6 (4.6-8.5)
Moving Distance m (ft) 0.4 (1.3)

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